CAS
Plate type's upper hooks are applied to the machines for making smallest possible size of mesh. The largest spools in the world for the optimal production. Exceptionally high weaving speed. The weaving speed of the machine: DE43 has reached 30 rows per minute at its trial operation. For normal operations, 28 rpm. is recommended in consideration of the stable production. Automatic warp supply control system. The variation of the overall warp tension due to humidity or temperature in the weather is adjusted automatically. This automatic adjustment system is essential for the fine monofilament netting production. You can find out the special features of our system when compared to competitors' machines. Automatic vibration elimination device. The bigger the diameter of the spools is and the faster the speed of the machines is, the bigger the vibration of the machines is. There is no doubt that we couldn't succeed in the development of the machine model CAS without applying this device, otherwise the machine would have failed in making straight knot lines due to its vibration. Vibration free construction enables smooth running at even extremely high speed. Wide square angles, which have been specially made for CAS machines, are used at 4 places to avoid occurring of the vibration. Shuttles made from "PPS" chemicals with very high resistance to friction, bending and cracking ---eliminating all the defects that plastics have--- have been designed and developed by the world-famous TORAY CORPORATION. Powerful hydraulic brake on the warp supply roll and for the knot-tightening shaft. Ease of use. Warp twine can be threaded all through rolls and guides from the creel up to the separator by the only one operator from the operator's side. Any component part such as the rollers in the trucks of the main cams which are fixed very inside can be simply taken out for replacement and maintenance thanks to the specially designed shapes of the cams. Supplementary rolls which are fixed inside to the mesh forwarding roll and the net delivery roll can be lifted up simply by pushing levers by hand so as to male a clearance between rolls for making replacement of the coverings. The passing way of the material on the warp rolls can be simply changed by pushing the guide bar so that every warp may pass through the new way. It enables the roll coverings to last twice as long as our competitors'.
CAD
Double and Single knot convertible type. The largest spools in the world for the optimal production. Exceptionally high weaving speed. The weaving speed of the machine: DE43 has reached 33 rows per minute at its trial operation. For normal operations, 30 rpm. is recommended in consideration of the stable production. "One touch" conversion from double knot to single knot and vice versa. The conversion is simply made even while the machine is under operation. Automatic warp supply control system. The variation of the overall warp tension due to humidity or temperature in the weather is adjusted automatically. This automatic adjustment system is essential for the fine monofilament netting production. You can find out the special features of our system when compared to competitors' machines. Automatic vibration elimination device. The bigger the diameter of the spools is and the faster the speed of the machines is, the bigger the vibration of the machines is. There is no doubt that we couldn't succeed in the development of the machine model CAD without applying this device, otherwise the machine would have failed in making straight knot lines due to its vibration. Vibration free construction enables smooth running at even extremely high speed. Wide square angles which have been specially made for CAD machines are used at 4 places to avoid occurring of the vibration. Shuttles made from "PPS" chemicals with very high resistance to friction, bending and cracking ---eliminating all the defects that plastics have--- have been designed and developed by the world-famous TORAY CORPORATION. Powerful hydraulic brake on the warp supply roll and for the knot-tightening shaft. Ease of use. Warp twine can be threaded all through rolls and guides from the creel up to the separator by the only one operator from the operator's side. Any component part such as the rollers in the trucks of the main cams which are fixed very inside can be simply taken out for replacement and maintenance thanks to the specially designed shapes of the cams. Supplementary rolls which are fixed inside to the mesh forwarding roll and the net delivery roll can be lifted up simply by pushing levers by hand so as to male a clearance between rolls for making replacement of the coverings. The passing way of the material on the warp rolls can be simply changed by pushing the guide bar so that every warp may pass through the new way. It enables the roll coverings to last twice as long as our competitors'.
CAU
Special knot so called "U-knot" and double knot convertible type. On the basis of TOYO's deep knowledges and long experiences in making various kinds of the special knot machines over two decades, high speed U-knot machines have been developed. Free from a knot's slip. High speed 22 rows per minute, Smallest pitch of the machine in the world, 7.5 mm for the nylon monofilament 0.12~0.28 mm in diameter. This model has been developed in cooperation with ANS Co., Ltd. (Ex-Tanimura MFG. Co., Ltd.) who is the patent holder of the tension control device on the fishing net machine. There are not many persons who have the knowledge on the U-KNOT which is one of the best knot among several special knots even in the filed of worldwide fishing net industries, because it has been invented in Japan and is mainly used at the North Island of Japan for gill nets for salmon and trout fishing.The main reason why the U-KNOT is suitable for gill nets is because the knot neither slips nor becomes loose. As you might be well aware, the mesh size of the gill net is over 50 mm in stretch, and as a characteristic of fishing nets, the bigger the mesh, the more the slippage of knots. To overcome this defect, the U-Knot has been developed by one of the Japanese fishing net manufacturers. Since the U-KNOT had been developed some 20 years ago, several special knots have been made under the names of Triple-knot, Diamond-knot, Ise-Knot, Kondo-knot, Tight-knot and Iijima-knot. However, there is no any superior knots to the U-KNOT. Please note that the usage of the brand name of the U-KNOT is granted solely to us by the patent holder. Nowadays, the U-KNOT is applied to even a fine net which is used for the inshore fishery. Advantage of the U-KNOT : Knots neither slip nor become loose. (Please refer to the drawing attached for showing the knot formation) Knots are smaller than any other special knots, resulting less bulky. Nets open easily in the water thanks to its shape of the knot formation. It’s our great pleasure to introduce our High Speed U-KNOT FISHIG NET MACHINES to you which have been developed under our many years’ experience in manufacturing all of those special knot making machines. High speed : Max. 22 rpm for nylon monofilament 0.16 mm dia., 60 mm in stretch.(for 7.5mm pitch) Convertible : For double and single knots. Biggest spool diameter : 180 mm for 7.5 mm pitch, 200mm for 10mm pitch. Finest size of monofilament : 0.12 mm diameter on the 7.5 mm pitch Smooth movement of the lower hook angle : Patent No. 2779591 Stable and smooth movement of the reed for securing its looping motion : Patent No. 2827082 Taking this opportunity to introduce the machines, we would like to say that we have manufactured special knot machines over 150 sets including U-KNOT Machines so far, and we are sure that our U-KNOT Machines are getting popular year by year in the international markets.